Transform Your Capping Process with the Single Head Servo Tracking Capper

In the competitive world of manufacturing, precision and efficiency are crucial. When it comes to capping processes, traditional methods often face challenges like cross-threading, which can lead to product wastage and increased downtime. However, the Single Head Linear Drive Servo Tracking Capper offers a modern solution to these problems, delivering both reliability and cost-effectiveness.

What is the Single Head Linear Drive Servo Tracking Capper?

The Single Head Linear Drive Servo Tracking Capper is an advanced capping machine designed to address the limitations of older, less sophisticated capping systems. Unlike traditional cappers that use angled cap collection methods, which can lead to cross-threading and other issues, this innovative system ensures that caps are applied with greater accuracy and efficiency.

How Does It Work?

Single Head Linear Drive Servo Tracking Capper

Horizontal Cap Collection
One of the key features of this capper is its horizontal collection plate. Caps are collected from a horizontal surface, minimizing the risk of misalignment and cross-threading. This design ensures that caps are positioned correctly before they are applied to the containers.

Servo Tracking Technology

The capper utilizes advanced servo tracking technology to follow the movement of the product being capped. The Chuck, a crucial component of the system, tracks the product’s position and descends precisely to apply the cap. This real-time adjustment allows for accurate application of the programmed torque, ensuring that each cap is securely fastened without damaging the container or its contents.

Continuous Operation
A significant advantage of the Single Head Linear Drive Servo Tracking Capper is its ability to operate without halting the flow of containers. Unlike traditional capping systems that require containers to stop during the capping process, this machine allows for continuous movement. As a result, the contents of each container remain settled and undisturbed, maintaining product quality and reducing waste.

Quick Cap Collection and Application
Once the cap is applied, the Torque Chuck quickly returns to the collection plate to pick up another cap. This rapid movement helps maintain a steady production pace, improving overall efficiency and throughput.

Benefits of the Single Head Linear Drive Servo Tracking Capper

Single Head Servo Tracking Capper
1. Elimination of Cross-Threading
Cross-threading can cause significant problems, including product leakage and increased downtime. By using a horizontal collection plate and precise servo tracking, this capper minimizes the risk of cross-threading, ensuring that each cap is applied correctly.

2. Enhanced Efficiency
The ability to cap containers without stopping the production line enhances overall efficiency. Continuous operation means that your production process remains streamlined, leading to higher output and reduced labor costs.

3. Consistent Torque Application
The servo-driven Chuck applies a consistent amount of torque to each cap, ensuring uniform sealing across all containers. This consistency helps in maintaining product integrity and meeting quality standards.

4. Cost-Effective Solution
Despite its advanced technology, the Single Head Linear Drive Servo Tracking Capper is surprisingly economical. Its efficiency and reliability can lead to long-term savings by reducing the need for maintenance and minimizing product waste.

Integration with Other Packaging Machines

For those seeking to increase production speeds, our dual head servo cappers are an excellent choice, offering precision and efficiency.

To ensure tamper-evident packaging, consider our LabelOn™ labeling solutions, which provide reliable and professional labeling to maintain product integrity. Visit our website at LabelOn™ to explore these options. Additionally, our SealerOn™ induction sealing solutions offer another effective method for tamper evidence, ensuring your products are securely sealed. For more information on these solutions, please visit SealerOn™.

  • Labeling Machines: Combine your capping system with our labeling machines to create a complete packaging solution. For more information, visit www.label-on.com.
  • Induction Sealing Machines: Enhance product security and extend shelf life by incorporating induction sealing. Learn more at www.sealeron.com.

By integrating these systems, you can achieve a seamless and efficient packaging line that meets your production needs while maintaining high-quality standards.

Conclusion

The Single Head Linear Drive Servo Tracking Capper represents a significant advancement in capping technology. Its ability to eliminate cross-threading, maintain continuous operation, and apply consistent torque makes it an excellent choice for modern production lines. With its economical design and compatibility with other packaging machinery, this capper offers a comprehensive solution for manufacturers looking to enhance their packaging processes.

For more information on the Single Head Linear Drive Servo Tracking Capper and how it can benefit your production line, contact Adeneli today or visit our website.

Cold Vacuum Seal Capper | Tamper-Evident Solutions

In today’s market, ensuring the integrity and safety of packaged products is paramount. The Cold Vacuum Seal Capper for metal twist caps is a revolutionary solution designed to provide tamper-evident sealing, enhancing product security and consumer trust. This advanced technology not only protects the contents but also maintains the freshness and quality of the product.

What is a Cold Vacuum Seal Capper?

A Cold Vacuum Seal Capper is an innovative sealing machine that uses a vacuum sealing process to securely close containers with metal twist caps. Unlike traditional hot sealing methods, this technology operates at room temperature, preserving the contents’ quality by avoiding exposure to heat.

Cold Vacuum Seal Capper for Metal Twist Caps: Tamper-Evident Sealing

Benefits of Using Cold Vacuum Seal Capper

1. Tamper-Evident Sealing

One of the primary benefits of using a Cold Vacuum Seal Capper is its ability to provide tamper-evident sealing. The vacuum sealing process ensures that any attempt to open the container is immediately noticeable, thereby deterring tampering and ensuring consumer safety.

2. Preservation of Product Quality

The cold vacuum sealing process helps in maintaining the product’s original quality and freshness. Since there is no exposure to high temperatures, sensitive products such as pharmaceuticals, food, and beverages remain unaffected, preserving their taste, texture, and nutritional value.

3. Extended Shelf Life

By removing air and creating an airtight seal, the Cold Vacuum Seal Capper significantly extends the shelf life of products. This is particularly beneficial for perishable goods, helping to reduce waste and improve inventory management.

4. Efficiency and Cost-Effectiveness

Cold Vacuum Seal Cappers are highly efficient, capable of sealing multiple containers quickly and consistently. This efficiency translates into cost savings for manufacturers by reducing labor costs and minimizing product loss due to spoilage or contamination.

Applications of Cold Vacuum Seal Capper

Cold Vacuum Seal Capper Tamper-Evident Solutions.jpg1. Food and Beverage Industry

In the food and beverage industry, maintaining the freshness and safety of products is crucial. Cold Vacuum Seal Cappers are ideal for sealing jars of sauces, jams, pickles, and beverages, ensuring they remain fresh and uncontaminated.

2. Pharmaceuticals

For pharmaceutical products, maintaining the integrity of packaging is critical. The tamper-evident seals provided by Cold Vacuum Seal Cappers ensure that medications are protected from contamination and unauthorized access, safeguarding consumer health.

3. Cosmetics

In the cosmetics industry, product integrity and shelf life are vital. Cold Vacuum Seal Cappers help in preserving the quality of creams, lotions, and other cosmetic products by preventing air and contaminants from entering the packaging.

How Does the Cold Vacuum Seal Capper Work?

The operation of a Cold Vacuum Seal Capper involves several steps:

  1. Container Placement: Containers are placed on the conveyor belt, moving towards the sealing station.
  2. Vacuum Application: The machine applies a vacuum to remove air from the container.
  3. Cap Placement and Sealing: Metal twist caps are placed on the containers, and the machine applies pressure to create an airtight, tamper-evident seal.
  4. Inspection: Sealed containers are inspected for seal integrity and any signs of tampering.
Choosing the Right Cold Vacuum Seal Capper

When selecting a Cold Vacuum Seal Capper, consider the following factors:

  • Capacity and Speed: Ensure the machine can handle your production volume.
  • Compatibility: Verify that the capper is compatible with the size and type of your containers and caps.
  • Ease of Use: Look for a user-friendly machine with straightforward controls and maintenance requirements.
  • Quality and Reliability: Choose a capper from a reputable manufacturer known for quality and durability.

Conclusion

The Cold Vacuum Seal Capper for metal twist caps is an essential tool for industries that prioritize product integrity, safety, and quality. By providing tamper-evident sealing, preserving product freshness, and extending shelf life, this technology offers significant advantages over traditional sealing methods. Investing in a Cold Vacuum Seal Capper can enhance consumer trust, reduce waste, and improve overall operational efficiency.

For more information on how a Cold Vacuum Seal Capper can benefit your business, contact us and explore the possibilities of this innovative sealing solution.

RFID100 Print Applicator

Model RFID100

The RFID100 is a flexible “multi-purpose” Print & apply solution that suits many applications within box and product labeling
Meeting demands for both accuracy and speed. It writes Gen2 tag while printing the barcode Label.
It is very easy to create layouts with variable barcodes through the included Label edit software. You can also use simple programming instructions to achieve variable EPC or USER.

RFID100 LabelOn Logo

 

The diameter of label pass roller is up to 50mm to
avoid damage to the RFID antenna due to small turning radius.
Box, tray and parcel labeling. Applies on both moving and stationary products.
What you see is what you get, Label information.
Displayed on 7-inch color screen real time.

Controller (Label Software Included)

Technical Data：
Applicator:                     Tamp/Blow, Blow can be switched off
Tamp size:                      6 standard sizes, customized available.
Print Speed:                   150mm/s
Resolution:                    300dpi
Interface:                       RS232，USB，Ethernet，WIFI Option
Dimensions: 
588×625×280mm (l×h×w) – P&A
402×150×290mm (l×h×w) – PCU
Barcode Handling:
Code128, Code39 etc, GS1 Code
QR code, DM, Pdf417, Hanxin etc.
RFID:
Global frequency support. Complying
with UHF Gen2 requirements.
Automatic/customized Tag writing
Controller functions: 
Online & Standalone operation,
7-inch color display and touchscreen
10 input, 10 outputs. Real time clock,
counters, date offsets, multi-language,
Label Preview in real time,
Multi-Fonts download…

 

Fast Facts：
Printer:                 4” thermal transfer
Application:
Side, Top or Bottom labeling
Stationary or moving objects.
Labelsize:          30×30mm –110×110mm
Consumables： 600M
Distance:            0-160mm (Multiple lengths available)
       Available in both left & right-hand versions.

 

Other Accessories:

  • Low Label Detection
  • Label on applicator pad Check
  • Check Scanners (Option)
  • Alarm – flashing light/beacon (Option)
  • RFID fail eject (Option)

 

Servo Linear Tracking Technology in Filling and Capping Systems

In the evolving landscape of manufacturing and packaging, upgrading your equipment to incorporate the latest technology can lead to substantial economic benefits. Servo Linear Tracking technology is at the forefront of this innovation, offering significant improvements for both filling and capping operations. Whether you are seeking to enhance an existing production line or start fresh with advanced technology, adopting servo technology can transform your operations. Here’s how:

Revolutionizing Filling Operations with Servo Linear Tracking

1. Efficient and Compact Filling Solutions

Traditional filling systems, with their multiple heads, often come with challenges such as extensive cleaning requirements, high maintenance needs, and space constraints. A 2-head Servo Tracking Linear Filler can replace the conventional 6-8 head fillers, providing several advantages:

  • Reduced Cleaning and Maintenance: Fewer components mean less cleaning and maintenance time. This reduction in upkeepLinear Servo Tracking Filling and Capping translates to lower operational costs and less downtime.
  • Space Optimization: The compact design of servo fillers occupies less space, freeing up valuable floor area in your production facility.
  • Enhanced Fill Accuracy: Servo technology controls the pumped amount or filling piston stroke length with precision. Adjusting fill volumes is as simple as entering values on a touchscreen, ensuring accurate and consistent filling.
  • Continuous Motion Benefits: With continuous motion bottles, you can achieve higher fill levels without the risk of sloshing or spilling during start-stop operations. This capability improves packaging efficiency and allows for smaller, more manageable bottle or jar sizes.
  • Improved Transport and Warehousing: The enhanced filling efficiency and reduced spillage contribute to more effective transport and warehousing of finished goods, leading to cost savings in logistics.

Optimizing Capping Processes with Servo Linear Tracking

1. Advanced Capping Technology

Traditional capping systems often struggle with issues like cross-threading, especially with angled cap collection systems. The Single Head Linear Drive Servo Tracking Capper addresses these challenges with several advanced features:

  • Horizontal Cap Collection: The system collects caps horizontally on a plate, reducing the risk of cross-threading and ensuring more reliable cap placement.
  • Precise Cap Application: Servo technology tracks product movement and applies caps with programmed torque while containers remain in motion. This process keeps the contents settled and maintains consistency.
  • Efficient Cap Retrieval: After capping, the Torque Chuck swiftly returns to retrieve another cap from the horizontal collection plate, enhancing operational efficiency and speed.
Servo Tracking Linear Fillers and Servo Tracking Linear Cappers

Economic Efficiency of Servo Linear Tracking Systems

Overall, the integration of Servo Linear Tracking technology into filling and capping operations proves to be surprisingly economical. The combination of reduced maintenance, space savings, and improved accuracy leads to cost-effective and efficient production processes. By adopting these advanced technologies, businesses can enhance their operational efficiency, reduce downtime, and ultimately increase profitability.

Explore More Solutions

Adeneli offers these innovative solutions individually or as part of a comprehensive system that includes our Labeling Machines and Induction Sealing Machines. For more information on how our advanced technology can benefit your operations, visit our websites or contact us for a consultation.

Embrace the future of manufacturing with Servo Linear Tracking technology and experience the economic advantages that come with modern, efficient production solutions.

Thermal Transfer Printer Ribbons

Thermal transfer printer ribbons are crucial components in the world of label printing, ensuring high-quality and durable prints. This article will explore the types, benefits, and applications of thermal transfer ribbons, helping you make informed decisions for your printing needs.

What Are Thermal Transfer Printer Ribbons?

Thermal transfer printer ribbons are consumable supplies used in thermal transfer printers to print text, images, and barcodes onto various media. The ribbons work by transferring ink from the ribbon to the label material using heat, creating a permanent print that is resistant to smudging and fading.

Thermal Transfer Printer Ribbons

The ink layer contains pigments or dyes that are melted and transferred onto the printing material when heat is applied. The ink layer is designed to be compatible with the printing material and ensures excellent adhesion, resistance to smudging, and long-term durability of the printed output.

The protective coating, also known as the backcoat, is applied to the underside of the ribbon. It serves multiple purposes, such as reducing static and friction during printing, protecting the print head from wear and damage, and improving the overall performance and lifespan of the ribbon.

The choice of ribbon type depends on the specific application and desired print quality, durability, and resistance requirements.

Thermal transfer printer ribbons come in different types and formulations to suit specific printing needs.

Thermal Transfer Printer Ribbons
Thermal Transfer Printer Ribbon 04Thermal Transfer Printer Ribbon 03_smaller

Key Features to Consider

  1. Print Quality
    • Resolution: Higher resolution ribbons produce finer, more detailed prints. Consider your printing needs and select a ribbon that matches your desired print quality.
  2. Durability
    • Resistance: Evaluate the environmental conditions the labels will be exposed to, such as exposure to chemicals, heat, or abrasion, and choose a ribbon that meets these requirements.
  3. Compatibility
    • Media Type: Ensure that the ribbon is compatible with your printer and the media you plan to print on. Different ribbons are optimized for specific types of media.
  4. Cost-Effectiveness
    • Price vs. Performance: Consider the overall cost of the ribbons in relation to their performance. While resin ribbons are more expensive, they may be necessary for high-durability applications.

Applications of Thermal Transfer Printer Ribbons

  1. Retail and Logistics
    • Barcode Labels: Used for labeling products and inventory, ensuring efficient tracking and management.
    • Price Tags: Durable and legible tags for various retail products.
  2. Manufacturing
    • Product Labels: Labels that withstand harsh conditions such as chemicals and high temperatures.
    • Safety Labels: Important for identifying hazardous materials and ensuring safety compliance.
  3. Healthcare
    • Patient Labels: Labels used for patient identification, requiring high durability and clarity.
    • Specimen Labels: Essential for tracking and managing medical samples.
  4. Electronics
    • Component Labels: Used for labeling electronic components and parts, often requiring high precision and durability.

Choosing the Right Ribbon for Your Needs

Selecting the right thermal transfer ribbon depends on various factors including the type of material you’re printing on, the conditions the labels will face, and your budget. Here are some tips for choosing the right ribbon:

  • Assess Your Needs: Determine the type of labels you need and the environment they will be used in.
  • Consult with Experts: If you’re unsure which ribbon to choose, consult with a labeling expert or supplier for recommendations.
  • Test Samples: Consider testing samples of different ribbons to evaluate their performance before making a bulk purchase.

Conclusion

Thermal transfer printer ribbons play a crucial role in ensuring high-quality, durable prints. By understanding the different types of ribbons available and their respective advantages, you can make informed choices that meet your specific printing needs. Whether you’re printing barcodes, product labels, or safety tags, choosing the right ribbon ensures that your labels perform well and last long.

For more information on thermal transfer ribbons or to explore our range of products, visit our LabelOn Thermal Transfer Ribbons page or contact our team for expert advice.

Hot Foil Coding

Simple, Effective Way to Get a Batch Code

Hot Foil Coding for Batch Numbers and Use By Dates

 Hot Foil Coding

Hot Foil Coding is a very simple and effective way to get a batch code or a use by date onto your product via its label.  It is a clean, no messy inks or solvents, solution where what you see is what you get.

Put simply the labels on the machine pass through a gap between a heated type set holder and a backing pad.  Just in front of the heated type set is an ink ribbon a little bit like what you might see in old printers or typewriters.  The heated type set is placed on the end of a short stroke pneumatic cylinder. At the end of a label feed the controls of the LabelOn™ give a signal to the pneumatic cylinder of the hot foil coder to stamp onto the Label.

Placement of the stamp is adjusted mechanically by screwing the stamp to the desired height and horizontal position on the stationary label.  Controls on the labeller let you set how long the pneumatic stamp stays out, and a separate temperature controller lets you set the temperature for the heated type.  Changing the stamp is a simple matter of changing the brass type letters.

Hot Foil Coding
Hot Foil CodingHot Foil Coding

 

Hot Foil Coder Ribbons
Hot Foil Coder Ribbon 01_smallerHot Foil Coder Ribbon 03_smaller

Very Competitive Pricing on Coding Supplies. Contact us for your requirements!

Carton Check Weigher – Ensuring Customer Satisfaction

Check Weigher for Cartons

A carton check weigher is a type of industrial equipment used to verify the weight of cartons and packages in a production line. It ensures that each carton meets specified weight requirements, which is essential for quality control, compliance with regulations, and customer satisfaction. Here’s how it works and its key features:Carton Weight Checker White Background

How It Works:

  1. Conveyor System: Cartons are transported via a conveyor belt.
  2. Weighing Mechanism: As each carton passes over a built-in scale, its weight is measured.
  3. Comparison: The measured weight is compared against preset weight ranges or standards.
  4. Feedback Loop: If the weight is within the acceptable range, the carton continues along the production line. If it is outside the range, the system typically triggers a rejection mechanism to remove the non-compliant carton.

Key Features:

  • High visibility 7-inch color touch screen.
  • Weighing data can be saved to USB flash disk. All the data can be exported in Excel format and stored up to one year.
  • Detachable belts design is easy to clean and maintain.
  • Tool free maintenance, the conveyor system can be removed and reattached easily and without the use of tools.
  • Controller can be separated from the main body (Optional)
  • Multiple languages available.
  • High rigid load cell guarantees the high speed and high accuracy weighing.
  • The conveyor belt is fully compliant and meets food hygiene law.
  • Easily connect with another device such as printer, labeling machine etc.
  • All stainless steel 304 construction. (SUS316 optional)
Applications:
  • Food and Beverage Industry: Ensures that packages contain the correct amount of product.
  • Pharmaceuticals: Verifies the weight of drug packages for compliance and safety.
  • Logistics and Distribution: Checks package weights for shipping and billing accuracy.
  • Manufacturing: Used in various industries to ensure product consistency and reduce waste.

By maintaining accurate weight checks, carton check weighers help businesses optimize their production processes, reduce waste, and comply with industry regulations.

All-Rounder Box & Tray Labeling

In this video, we show a unit set to detect cartons filled to a target weight of 9.5lbs and we allow a tolerance of 0.5lbs.

A history of recent weight check is made available through an intuitive touch screen.

Combining a check weigher with a LabelOn™ labeling machine offers a synergistic approach to ensuring product quality, compliance with regulations, operational efficiency, and customer satisfaction. An integrated solution not only enhances the reliability of your production processes but also supports your business goals of maximizing productivity and maintaining high standards of quality control.

Our LabelOn™ range of affordable and intuitive print and apply Carton labelers can be found here:
https://label-on.com/all-rounder-box-tray-labeling-at100/.

Using a check weigher in a production line is not just beneficial but essential for several compelling reasons. Below we outline why integrating a check weigher into your production process is a wise decision:

Quality Assurance: A check weigher ensures consistent product quality by verifying that each item meets the specified weight criteria. This is crucial in industries where accuracy in weight is directly linked to product efficacy, compliance with regulations, and customer satisfaction. Whether it’s ensuring a bag of chips meets the advertised weight or pharmaceuticals are within precise dosage limits, accuracy matters.

Cost Efficiency: Overfilling or underfilling products can lead to significant financial losses over time. A check weigher helps minimize giveaway by catching deviations early, allowing adjustments to be made promptly. This not only reduces material waste but also optimizes production efficiency by maintaining uniformity in product weight without compromising on quality.

Compliance and Regulations: Many industries are subject to stringent regulations regarding product weight and accuracy. A check weigher provides documented proof that products meet these regulatory requirements, ensuring your business remains compliant with industry standards and avoiding potential fines or penalties for non-compliance.

Customer Satisfaction: Consistency in product weight enhances customer trust and satisfaction. When consumers know they can rely on receiving the correct amount of product every time, it reinforces brand reputation and loyalty. In industries like food and pharmaceuticals, where product reliability directly impacts consumer safety and experience, a check weigher becomes indispensable.

Process Optimization: Implementing a check weigher can also lead to overall process optimization. By continuously monitoring weight variations, production inefficiencies or equipment malfunctions can be identified and addressed promptly, minimizing downtime and enhancing overall operational efficiency.

Data-driven Insights: Our Modern check weighers are equipped with advanced data collection and analysis capabilities. They provide valuable insights into production trends, identifying potential areas for improvement or adjustment. This data-driven approach empowers decision-makers to make informed choices that streamline operations and maximize profitability.

Flexibility and Adaptability: Check weighers are designed to integrate seamlessly into existing production lines, accommodating various product types, sizes, and throughput rates. Whether you’re manufacturing snacks, beverages, pharmaceuticals, or any other packaged goods, there’s a check weigher solution tailored to meet your specific needs.

In conclusion, integrating a check weigher into your production line isn’t just about ensuring compliance or minimizing waste—it’s about enhancing overall operational efficiency, maintaining product integrity, and ultimately, safeguarding your brand’s reputation. With benefits ranging from quality assurance and cost efficiency to regulatory compliance and customer satisfaction, investing in a check weigher is a strategic decision that pays dividends in both the short and long term.

Tabletop Round Bottle Capture Device

LabelOn™ Mini Synergy – Round BCD

Accurately place 100% Wrap Labels or Front and Back Labels.

Economical in-line small footprint 100%* wrap or Front and Back labeler for straight sided round bottles.

Mini Round Bottle Capture Device

Small Labeling Machine Features:

  • A Bottle/Jar Drive Roller and a Bottle/Jar Capture Device combine to hold the product millimeters from where the label is released for the complete length of the label(s) release. This allows for unmatched label alignment of the leading and trailing edges of the label.
  • 1 or 2 labels (with Programmable Separation) per product
  • Up to 100% Wrap Around Label (* or More ; example Tribe QR code labels)
  • Color Touch Screen Controls
  • Speed Synchronization
  • Adjustable Height of Label Placement
  • Labeling Accuracy ¹/₁₆ “

Machine Specifications:

  • Nominal Footprint size (L) 40 ” (W) 49 ” (H) 26 ”
  • Bottle/Jar Body height of 1 ” to 6 ” tall
  • Bottle Diameter ¹³/₁₆” to 4 ” (Standard)
  • Label Web of 0.75” to 5.9” (the Backing for the label should be between 1.0” to 6.0”)
  • Labeling accuracy +/- ¹/₁₆ ”
  • Label Roll Core 3 ” (inner diameter)
  • Label Roll Capacity 15 ” (outer diameter) – That’s Huge Label Web of 0.75” to 5.9” (the Backing for the label should be between 1.0” to 6.0”)!!
  • Power Single Phase 110v 50/60Hz – 800W
  • Machine Requires a Clean Air Supply; 2.20 CFM at 90 PSI
  • Label Head stepper motor
  • SUS#304 stainless steel and anodized aluminum construction

Labeling Equipment Function:
  • Round BCD – Accurately place 100% Wrap Labels or Front and Back Labels
Tabletop Round Wrap Labeler

Optional Accessories:

  • Hot Foil Coder for in-line Date or Batch codes
  • Overhead Conveyor Belt for Flat Sided Labeling
  • Transparent label sensor for clear labels
  • Taller Label Head
  • Wider Conveyor

At LabelOn™ we have listened to the market very carefully. Small Labeling Machines need to operate like our Larger Labelling machines.

The Mini Labeling machines need to get out a good level of production volume, accurately and (*importantly*) with the ease of set up found on our bigger LabelOn™ Basic labeling machines.

Our Small Labelling Machines have Touch panel controls and Synchronized Motor Speeds.

When you have Mini Labelling Machines with the features we have packed into our Bottle Labelling Machines you have Labelling Machines that require a much lower *operator skill set * than the skill set required to operate Small Labelling Machines that fail to include the features of the LabelOn™ Mini Synergy Range of Small Labeling Machines.

 

Tabletop Round Wrap Labeler

LabelOn™ Mini Synergy – Round Wrap

Accurately place 85% Wrap Labels Option to Label Flat Sided Containers.

Economical in-line small footprint labeler recommended for up to 85%* wrap on round products. Flat Face Labeling Kit for product bases and flat sided product labeling (one face).

Round Wrap Labeler

Small Labeling Machine Features:

  • A Synchronized Wrap Belt (No fiddling with speed settings)
  • Up to 85% Wrap Around Recommended (more possible)
  • Facility to add Batch or date coding (option)
  • Flat face labeling kit (Option: Products up to 11 ” in height)
  • Color Touch Screen Controls with Memory Settings
  • Speed Synchronisation
  • Adjustable Height of Label Placement
  • Labeling Accuracy ¹/₁₆ “

Machine Specifications:

  • Nominal Footprint size (L) 40 ” (W) 49 ” (H) 26 ”
  • Bottle/Jar Body height of 1 ” to 6 ” tall
  • Bottle Diameter ½ ” to 4 ” (Standard)
  • Label Web of 0.75” to 5.9” (the Backing for the label should be between 1.0” to 6.0”)
  • Labelling accuracy +/- ¹/₁₆ ”
  • Label Roll Core 3 ” (inner diameter)
  • Label Roll Capacity 15 ” (outer diameter) – That’s Huge !!
  • Power Single Phase 110v 50/60Hz – 800W
  • Label Head stepper motor
  • SUS#304 stainless steel and anodized aluminum construction

Labeling Equipment Function:
  • For general round wrap labeling – Accurately place 85% Wrap Labels
    Option to Label Flat Sided Containers!
Tabletop Round Wrap Labeler

Optional Accessories:

  • Hot Foil Coder for in-line Date or Batch codes
  • Overhead Conveyor Belt for Flat Sided Labeling
  • Transparent label sensor for clear labels
  • Taller Label Head
  • Wider Conveyor

At LabelOn™ we have listened to the market very carefully. Small Labeling Machines need to operate like our Larger Labelling machines.

The Mini Labeling machines need to get out a good level of production volume, accurately and (*importantly*) with the ease of set up found on our bigger LabelOn™ Basic labeling machines.

Our Small Labelling Machines have Touch panel controls and Synchronized Motor Speeds.

When you have Mini Labelling Machines with the features we have packed into our Bottle Labelling Machines you have Labelling Machines that require a much lower *operator skill set * than the skill set required to operate Small Labelling Machines that fail to include the features of the LabelOn™ Mini Synergy Range of Small Labeling Machines.

 

Tabletop Round Bottle Labeling Machine

ADR-110 Tabletop Round Bottle Label Applicator

Can be widely used in various vertical round bottles. Suitable for small production.

Labeling Machine Features: Mini 500_mini labeling machine

  • Automated labeling for up to 85% wrap labels on straight-sided round bottles at speeds of 20-50 bottles per minute
  • No adjustments needed: built-in conveyor automatically matches label speed.
  • Labeling accuracy ± 1mm (± 1/25th inch)
  • Automatic label sensor detection with built-in label stop position auto-adjustment
  • Individual label height of 12 mm (½ inch) to almost 150 mm (5.9 inches) tall; Please note the Backing for the label should be between 1.0” to 6.0″
  • Individual label width of 12 mm (½ inch) to almost 305 mm (12 inches) long
  • Compact footprint machine length 914 mm (3 feet)

Labeler Machine Specifications:

  • Footprint size 950mm (37 inches) long x 890mm (35 inches) wide x 450mm (18 inches) tall
  • Label Roll 75mm (3 inch core) inner diameter; 300mm (12 inch) outer roll diameter
  • Power 110v 50/60Hz
  • Label head stepper motor
  • Emergency safety Off button
  • SUS#304 stainless steel and aluminum alloy frame construction

Labeling Equipment Function:
  • For general round labeling
Tabletop Round Bottle Labeling Machine

Optional Accessories:

  • Transparent label sensor
  • Date coder
  • Pneumatic wrap station
  • Hot-stamp coder

Label applicator:

  • Powered by stepper motor
  • Max peeling speed at 13 meters/min
  • Latest label-gap sensation system with Leuze digital sensor, no need to change for different labels or products
  • KEYENCE Sensitivity product sensor
  • Labeling height(Y axis) changeable with indicator
  • X axis able to fine tune
  • Labeling accuracy: ± 1mm (± 1/25th inch) depend on bottle and label[column]

Apply label:

  • For non-clear adhesive label or pressure-sensitive label
  • Max standard label: (W)100 mm (or approx. 4 inches) (L)300 mm (or approx. 12 inches)
  • Inner label roll: 75mm (or approx. 3 inches)
  • Max outer label roll: 300mm (or approx. 12 inches)

Control System:

  • Program by microprocessor board, only one board with easy maintenance
  • Digital labeling parameters: start delay, peel length (and peeling speed , if no encoder)
  • Applicator switch

Wrap station:

  • Sponge belt driven by speed control motor
  • Applicator synchronized by encoder
  • Bottle diameter adjustment

Conveyor and frame:

  • Belt conveyor
  • Standard width: 95mm (or 3 3/4 inches)
  • Speed adjustable motor driven
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