Carton Check Weigher – Ensuring Customer Satisfaction

Check Weigher for Cartons

A carton check weigher is a type of industrial equipment used to verify the weight of cartons and packages in a production line. It ensures that each carton meets specified weight requirements, which is essential for quality control, compliance with regulations, and customer satisfaction. Here’s how it works and its key features:Carton Weight Checker White Background

How It Works:

  1. Conveyor System: Cartons are transported via a conveyor belt.
  2. Weighing Mechanism: As each carton passes over a built-in scale, its weight is measured.
  3. Comparison: The measured weight is compared against preset weight ranges or standards.
  4. Feedback Loop: If the weight is within the acceptable range, the carton continues along the production line. If it is outside the range, the system typically triggers a rejection mechanism to remove the non-compliant carton.

Key Features:

  • High visibility 7-inch color touch screen.
  • Weighing data can be saved to USB flash disk. All the data can be exported in Excel format and stored up to one year.
  • Detachable belts design is easy to clean and maintain.
  • Tool free maintenance, the conveyor system can be removed and reattached easily and without the use of tools.
  • Controller can be separated from the main body (Optional)
  • Multiple languages available.
  • High rigid load cell guarantees the high speed and high accuracy weighing.
  • The conveyor belt is fully compliant and meets food hygiene law.
  • Easily connect with another device such as printer, labeling machine etc.
  • All stainless steel 304 construction. (SUS316 optional)
Applications:
  • Food and Beverage Industry: Ensures that packages contain the correct amount of product.
  • Pharmaceuticals: Verifies the weight of drug packages for compliance and safety.
  • Logistics and Distribution: Checks package weights for shipping and billing accuracy.
  • Manufacturing: Used in various industries to ensure product consistency and reduce waste.

By maintaining accurate weight checks, carton check weighers help businesses optimize their production processes, reduce waste, and comply with industry regulations.

All-Rounder Box & Tray Labeling

In this video, we show a unit set to detect cartons filled to a target weight of 9.5lbs and we allow a tolerance of 0.5lbs.

A history of recent weight check is made available through an intuitive touch screen.

Combining a check weigher with a LabelOn™ labeling machine offers a synergistic approach to ensuring product quality, compliance with regulations, operational efficiency, and customer satisfaction. An integrated solution not only enhances the reliability of your production processes but also supports your business goals of maximizing productivity and maintaining high standards of quality control.

Our LabelOn™ range of affordable and intuitive print and apply Carton labelers can be found here:
https://label-on.com/all-rounder-box-tray-labeling-at100/.

Using a check weigher in a production line is not just beneficial but essential for several compelling reasons. Below we outline why integrating a check weigher into your production process is a wise decision:

Quality Assurance: A check weigher ensures consistent product quality by verifying that each item meets the specified weight criteria. This is crucial in industries where accuracy in weight is directly linked to product efficacy, compliance with regulations, and customer satisfaction. Whether it’s ensuring a bag of chips meets the advertised weight or pharmaceuticals are within precise dosage limits, accuracy matters.

Cost Efficiency: Overfilling or underfilling products can lead to significant financial losses over time. A check weigher helps minimize giveaway by catching deviations early, allowing adjustments to be made promptly. This not only reduces material waste but also optimizes production efficiency by maintaining uniformity in product weight without compromising on quality.

Compliance and Regulations: Many industries are subject to stringent regulations regarding product weight and accuracy. A check weigher provides documented proof that products meet these regulatory requirements, ensuring your business remains compliant with industry standards and avoiding potential fines or penalties for non-compliance.

Customer Satisfaction: Consistency in product weight enhances customer trust and satisfaction. When consumers know they can rely on receiving the correct amount of product every time, it reinforces brand reputation and loyalty. In industries like food and pharmaceuticals, where product reliability directly impacts consumer safety and experience, a check weigher becomes indispensable.

Process Optimization: Implementing a check weigher can also lead to overall process optimization. By continuously monitoring weight variations, production inefficiencies or equipment malfunctions can be identified and addressed promptly, minimizing downtime and enhancing overall operational efficiency.

Data-driven Insights: Our Modern check weighers are equipped with advanced data collection and analysis capabilities. They provide valuable insights into production trends, identifying potential areas for improvement or adjustment. This data-driven approach empowers decision-makers to make informed choices that streamline operations and maximize profitability.

Flexibility and Adaptability: Check weighers are designed to integrate seamlessly into existing production lines, accommodating various product types, sizes, and throughput rates. Whether you’re manufacturing snacks, beverages, pharmaceuticals, or any other packaged goods, there’s a check weigher solution tailored to meet your specific needs.

In conclusion, integrating a check weigher into your production line isn’t just about ensuring compliance or minimizing waste—it’s about enhancing overall operational efficiency, maintaining product integrity, and ultimately, safeguarding your brand’s reputation. With benefits ranging from quality assurance and cost efficiency to regulatory compliance and customer satisfaction, investing in a check weigher is a strategic decision that pays dividends in both the short and long term.

Tabletop Round Bottle Capture Device

LabelOn™ Mini Synergy – Round BCD

Accurately place 100% Wrap Labels or Front and Back Labels.

Economical in-line small footprint 100%* wrap or Front and Back labeler for straight sided round bottles.

Mini Round Bottle Capture Device

Small Labeling Machine Features:

  • A Bottle/Jar Drive Roller and a Bottle/Jar Capture Device combine to hold the product millimeters from where the label is released for the complete length of the label(s) release. This allows for unmatched label alignment of the leading and trailing edges of the label.
  • 1 or 2 labels (with Programmable Separation) per product
  • Up to 100% Wrap Around Label (* or More ; example Tribe QR code labels)
  • Color Touch Screen Controls
  • Speed Synchronization
  • Adjustable Height of Label Placement
  • Labeling Accuracy ¹/₁₆ “

Machine Specifications:

  • Nominal Footprint size (L) 40 ” (W) 49 ” (H) 26 ”
  • Bottle/Jar Body height of 1 ” to 6 ” tall
  • Bottle Diameter ¹³/₁₆” to 4 ” (Standard)
  • Label Web of 0.75” to 5.9” (the Backing for the label should be between 1.0” to 6.0”)
  • Labeling accuracy +/- ¹/₁₆ ”
  • Label Roll Core 3 ” (inner diameter)
  • Label Roll Capacity 15 ” (outer diameter) – That’s Huge Label Web of 0.75” to 5.9” (the Backing for the label should be between 1.0” to 6.0”)!!
  • Power Single Phase 110v 50/60Hz – 800W
  • Machine Requires a Clean Air Supply; 2.20 CFM at 90 PSI
  • Label Head stepper motor
  • SUS#304 stainless steel and anodized aluminum construction

Labeling Equipment Function:
  • Round BCD – Accurately place 100% Wrap Labels or Front and Back Labels
Tabletop Round Wrap Labeler

Optional Accessories:

  • Hot Foil Coder for in-line Date or Batch codes
  • Overhead Conveyor Belt for Flat Sided Labeling
  • Transparent label sensor for clear labels
  • Taller Label Head
  • Wider Conveyor

At LabelOn™ we have listened to the market very carefully. Small Labeling Machines need to operate like our Larger Labelling machines.

The Mini Labeling machines need to get out a good level of production volume, accurately and (*importantly*) with the ease of set up found on our bigger LabelOn™ Basic labeling machines.

Our Small Labelling Machines have Touch panel controls and Synchronized Motor Speeds.

When you have Mini Labelling Machines with the features we have packed into our Bottle Labelling Machines you have Labelling Machines that require a much lower *operator skill set * than the skill set required to operate Small Labelling Machines that fail to include the features of the LabelOn™ Mini Synergy Range of Small Labeling Machines.

 

Tabletop Round Wrap Labeler

LabelOn™ Mini Synergy – Round Wrap

Accurately place 85% Wrap Labels Option to Label Flat Sided Containers.

Economical in-line small footprint labeler recommended for up to 85%* wrap on round products. Flat Face Labeling Kit for product bases and flat sided product labeling (one face).

Round Wrap Labeler

Small Labeling Machine Features:

  • A Synchronized Wrap Belt (No fiddling with speed settings)
  • Up to 85% Wrap Around Recommended (more possible)
  • Facility to add Batch or date coding (option)
  • Flat face labeling kit (Option: Products up to 11 ” in height)
  • Color Touch Screen Controls with Memory Settings
  • Speed Synchronisation
  • Adjustable Height of Label Placement
  • Labeling Accuracy ¹/₁₆ “

Machine Specifications:

  • Nominal Footprint size (L) 40 ” (W) 49 ” (H) 26 ”
  • Bottle/Jar Body height of 1 ” to 6 ” tall
  • Bottle Diameter ½ ” to 4 ” (Standard)
  • Label Web of 0.75” to 5.9” (the Backing for the label should be between 1.0” to 6.0”)
  • Labelling accuracy +/- ¹/₁₆ ”
  • Label Roll Core 3 ” (inner diameter)
  • Label Roll Capacity 15 ” (outer diameter) – That’s Huge !!
  • Power Single Phase 110v 50/60Hz – 800W
  • Label Head stepper motor
  • SUS#304 stainless steel and anodized aluminum construction

Labeling Equipment Function:
  • For general round wrap labeling – Accurately place 85% Wrap Labels
    Option to Label Flat Sided Containers!
Tabletop Round Wrap Labeler

Optional Accessories:

  • Hot Foil Coder for in-line Date or Batch codes
  • Overhead Conveyor Belt for Flat Sided Labeling
  • Transparent label sensor for clear labels
  • Taller Label Head
  • Wider Conveyor

At LabelOn™ we have listened to the market very carefully. Small Labeling Machines need to operate like our Larger Labelling machines.

The Mini Labeling machines need to get out a good level of production volume, accurately and (*importantly*) with the ease of set up found on our bigger LabelOn™ Basic labeling machines.

Our Small Labelling Machines have Touch panel controls and Synchronized Motor Speeds.

When you have Mini Labelling Machines with the features we have packed into our Bottle Labelling Machines you have Labelling Machines that require a much lower *operator skill set * than the skill set required to operate Small Labelling Machines that fail to include the features of the LabelOn™ Mini Synergy Range of Small Labeling Machines.

 

Tabletop Round Bottle Labeling Machine

ADR-110 Tabletop Round Bottle Label Applicator

Can be widely used in various vertical round bottles. Suitable for small production.

Labeling Machine Features: Mini 500_mini labeling machine

  • Automated labeling for up to 85% wrap labels on straight-sided round bottles at speeds of 20-50 bottles per minute
  • No adjustments needed: built-in conveyor automatically matches label speed.
  • Labeling accuracy ± 1mm (± 1/25th inch)
  • Automatic label sensor detection with built-in label stop position auto-adjustment
  • Individual label height of 12 mm (½ inch) to almost 150 mm (5.9 inches) tall; Please note the Backing for the label should be between 1.0” to 6.0″
  • Individual label width of 12 mm (½ inch) to almost 305 mm (12 inches) long
  • Compact footprint machine length 914 mm (3 feet)

Labeler Machine Specifications:

  • Footprint size 950mm (37 inches) long x 890mm (35 inches) wide x 450mm (18 inches) tall
  • Label Roll 75mm (3 inch core) inner diameter; 300mm (12 inch) outer roll diameter
  • Power 110v 50/60Hz
  • Label head stepper motor
  • Emergency safety Off button
  • SUS#304 stainless steel and aluminum alloy frame construction

Labeling Equipment Function:
  • For general round labeling
Tabletop Round Bottle Labeling Machine

Optional Accessories:

  • Transparent label sensor
  • Date coder
  • Pneumatic wrap station
  • Hot-stamp coder

Label applicator:

  • Powered by stepper motor
  • Max peeling speed at 13 meters/min
  • Latest label-gap sensation system with Leuze digital sensor, no need to change for different labels or products
  • KEYENCE Sensitivity product sensor
  • Labeling height(Y axis) changeable with indicator
  • X axis able to fine tune
  • Labeling accuracy: ± 1mm (± 1/25th inch) depend on bottle and label[column]

Apply label:

  • For non-clear adhesive label or pressure-sensitive label
  • Max standard label: (W)100 mm (or approx. 4 inches) (L)300 mm (or approx. 12 inches)
  • Inner label roll: 75mm (or approx. 3 inches)
  • Max outer label roll: 300mm (or approx. 12 inches)

Control System:

  • Program by microprocessor board, only one board with easy maintenance
  • Digital labeling parameters: start delay, peel length (and peeling speed , if no encoder)
  • Applicator switch

Wrap station:

  • Sponge belt driven by speed control motor
  • Applicator synchronized by encoder
  • Bottle diameter adjustment

Conveyor and frame:

  • Belt conveyor
  • Standard width: 95mm (or 3 3/4 inches)
  • Speed adjustable motor driven

High Speed Print and Apply Labeling WIPE100

Model WIPE100

The WIPE100 is an efficient print and apply labeler, the driven corded belt can deliver printed labels onto fast moving product and can be set up to apply onto the top or bottom of a product. Widely used for products such as cardboard boxes and Food Trays.

WIPE100 LabelOn Logo

Right Hand Printer applicator

 

It can be connected to weighing instruments and various software systems.
No compressed air is required.
What you see is what you get, Label information.
Displayed on a 7inch color screen in real time.

Controller (Label Software Included)

Controller (Label Software Included)

Technical Data:
Applicator:                    Corded Belt Wipe
Tamp size:                      6 standard sizes, customized available.
Print Speed:                   250mm/s
Resolution:                    300dpi
Interface:                       RS232,USB,Ethernet,WIFI Option
Dimensions: 
588×625×280mm (l×h×w) – P&A
402×150×290mm (l×h×w) – PCU
Barcode Handling:
Code128, Code39 etc, GS1 Code
QR code, DM, Pdf417, Hanxin etc
Controller functions: 
Online & Standalone operation,
7-inch color display and touchscreen
10 input, 10 outputs. Real time clock,
counters, date offsets, multi-language,
Label Preview in real time,
Multi-Fonts download…

 

Fast Facts:
Printer:                 4” thermal transfer
Application:
Side, Top or Bottom labeling
Moving objects.
Labelsize:          40×40mm – 110×150mm
Consumables: 600M
Distance:            0-20mm (Multiple lengths available)
       Available in both left & right-hand versions.

 

Other Accessories:

  • Low Label Detection
  • Check Scanners (Option)
  • Alarm – flashing light/beacon (Option)

Front or Back of Box Labeling FORB150

Model FORB150

The FORB150 is a flexible “multi-purpose” Print & apply solution that suits many applications within large box or single pallet.
labeling. It is very easy to create layouts with variable barcodes through Label edit software. You can also use simple programming.
instructions to achieve variable data and barcode editing.

FORB150 LabelOn Logo

Right Hand Printer applicator

 

Pallets or large boxes with A5/A6
Portrait or landscape labels.
What you see is what you get, Label information.
Displayed on 7-inch color screen in real time.

Controller (Label Software Included)

Controller (Label Software Included)

Technical Data:
Applicator:                     Tamp/Blow, Blow can be switched off
Tamp size:                      6 standard sizes, customized available.
Print Speed:                   150mm/s
Resolution:                    300dpi
Interface:                       RS232,USB,Ethernet,WIFI Option
Dimensions: 
930×625×331mm (l×h×w) – P&A
402×150×290mm (l×h×w) – PCU
Barcode Handling:
Code128, Code39 etc, GS1 Code
QR code, DM, Pdf417, Hanxin etc
Controller functions: 
Online & Standalone operation,
7-inch color display and touchscreen
10 input, 10 outputs. Real time clock,
counters, date offsets, multi-language,
Label Preview in real time,
Multi-Fonts download…

 

Fast Facts:
Printer:                 6” thermal transfer
Application:
Side, Top or Bottom labeling
Stationary or moving objects.
Labelsize:           110×110mm – 150×210mm
Consumables: 600M
Distance:            0-160mm (Multiple lengths available)
       Available in both left & right-hand versions.

 

Other Accessories:

  • Low Label Detection
  • Label on applicator pad Check
  • Check Scanners (Option)
  • Alarm – flashing light/beacon (Option)
Front or Back of Box Labeling

Front or Back of Box Labeling FORB100

Model FORB100

The FORB100 is a flexible “multi-purpose” Print & apply solution that suits many applications within box and product labeling.
meeting the demands for both accuracy and speed.
It is very easy to create layouts with variable barcodes through the Label edit software. You can also use simple programming
instructions to achieve variable data and barcode editing.

FORB100 LabelOn Logo

Right Hand Printer Applicator

 

Box, tray and parcel labeling. Applies on both.
moving and stationary products.
What you see is what you get, Label information.
Is displayed on 7-inch color screen in real time.

Controller (Label Software Included)

Controller (Label Software Included)

Technical Data:
Applicator:                     Tamp/Blow, Blow can be switched off
Tamp size:                      6 standard sizes, customized available.
Print Speed:                   200mm/s
Resolution:                    300dpi
Interface:                       RS232,USB,Ethernet,WIFI Option
Dimensions: 
588×625×280mm (l×h×w) – P&A
402×150×290mm (l×h×w) – PCU
Barcode Handling:
Code128, Code39 etc, GS1 Code
QR code, DM, Pdf417, Hanxin etc
Controller functions: 
Online & Standalone operation,
7-inch color display and touchscreen
10 input, 10 outputs. Real time clock,
counters, date offsets, multi-language,
Label Preview in real time,
Multi-Fonts download…

 

Fast Facts:
Printer:                 4” thermal transfer
Application:
Side, Top or Bottom labeling
Stationary or moving objects.
Labelsize:           30×40mm – 110×110mm
Consumables: 600M
Distance:            0-160mm (Multiple lengths available)
       Available in both left & right-hand versions.

 

Other Accessories:

  • Low Label Detection
  • Label on applicator pad Check
  • Check Scanners (Option)
  • Alarm – flashing light/beacon (Option)
Front or Back of Box Labeling

All Round Pallet and Large Box Labeling AT200

Model AT200

With the AT200 you have the ideal solution for large box or single pallet labeling.  It is very easy to create layouts with variable barcodes through the Label edit software included. You can also use simple programming instructions to achieve variable data and bar code editing.

AT200 LabelOn Logo

Right Hand Printer Applicator

 

Pallets or large boxes with A4
Portrait or landscape labels.
What you see is what you get, Label information.
Displayed on a 7-inch color screen in real time.

Controller (Label Software Included)

Controller (Label Software Included)

Technical Data:
Applicator:                     Tamp/Blow, Blow can be switched off
Tamp size:                      3 standard sizes, customized available.
Print Speed:                   150mm/s
Resolution:                    300dpi
Interface:                       RS232,USB,Ethernet,WIFI Option
Dimensions: 
640×750×318mm (l×h×w) – P&A
402×150×290mm (l×h×w) – PCU
Barcode Handling:
Code128, Code39 etc, GS1 Code
QR code, DM, Pdf417, Hanxin etc
Controller functions: 
Online & Standalone operation,
7-inch color display and touchscreen
10 input, 10 outputs. Real time clock,
counters, date offsets, multi-language,
Label Preview in real time,
Multi-Fonts download…

Fast Facts:

Printer:  8” thermal transfer
Application: Side, Top or Bottom labeling
Stationary or moving objects.
Label Size:  150×210mm – 210×300mm
Consumables:  600M
Distance:  0-360mm (Multiple lengths available)
  Available in both left & right-hand versions.

 

Other Accessories:

  • Low Label Detection
  • Label on applicator pad Check
  • Check Scanners (Option)
  • Alarm – flashing light/beacon (Option)
All Round Pallet and Large Box Labeling

 

All Round Pallet and Large Box Labeling AT150

Model AT150

With the AT150 you have the ideal solution for large box or single pallet labeling.  It is very easy to create layouts with variable barcodes through the Label edit software included. You can also use simple programming instructions to achieve variable data and bar code editing.

AT150 LabelOn Logo

Left Hand Printer Applicator

 

Pallets or large boxes with A5/A6
Portrait or landscape labels.
What you see is what you get, Label information.
Displayed on a 7-inch color screen in real time.

Controller (Label Software Included)

Controller (Label Software Included)

Technical Data:
Applicator:                     Tamp/Blow, Blow can be switched off
Tamp size:                      6 standard sizes, customized available.
Print Speed:                   150mm/s
Resolution:                    300dpi
Interface:                       RS232,USB,Ethernet,WIFI Option
Dimensions:
640×750×318mm (l×h×w) – P&A
402×150×290mm (l×h×w) – PCU
Barcode Handling: 
Code128, Code39 etc, GS1 Code
QR code, DM, Pdf417, Hanxin etc
Controller functions:
Online & Standalone operation,
7-inch color display and touchscreen
10 input, 10 outputs. Real time clock,
counters, date offsets, multi-language,
Label Preview in real time,
Multi-Fonts download…

Fast Facts:

Printer:  6” thermal transfer
Application: Side, Top or Bottom labeling
Stationary or moving objects.
Label Size:  60×50mm – 150×210mm
Consumables:  600M
Distance:  0-360mm (Multiple lengths available)
  Available in both left & right-hand versions.

 

Other Accessories:

  • Low Label Detection
  • Label on applicator pad Check
  • Check Scanners (Option)
  • Alarm – flashing light/beacon (Option)
All Round Box & Tray Labeling

 

All Round Box & Tray Labeling AT100

Model AT100

The AT100 is a flexible “multi-purpose” Print & apply solution that suits many applications within box and product labeling.  Meeting demands for both accuracy and speed. It is very easy to create layout with variable barcodes through Label edit software. You can also use simple programming instructions to achieve variable data and barcode editing.

AT100 LabelOn Logo

Right Hand Printer Applicator

 

Box, tray and parcel labeling. Applies on both moving and stationary products.
What you see is what you get, Label information.
Displayed on a 7-inch color screen in real time.

Controller (Label Software Included)

Controller (Label Software Included)

Technical Data:
Applicator:                     Tamp/Blow, Blow can be switched off
Tamp size:                      6 standard sizes, customized available.
Print Speed:                   250mm/s
Resolution:                    300dpi
Interface:                       RS232,USB,Ethernet,WIFI Option
Dimensions:   
588×625×280mm (l×h×w) – P&A
402×150×290mm (l×h×w) – PCU
Barcode Handling: 
Code128, Code39 etc, GS1 Code
QR code, DM, Pdf417, Hanxin etc
Controller functions: 
Online & Standalone operation,
7-inch color display and touchscreen
10 input, 10 outputs. Real time clock,
counters, date offsets, multi-language,
Label Preview in real time,
Multi-Fonts download…

 
Fast Facts:

Printer:  4” thermal transfer
Application: Side, Top or Bottom labeling
Stationary or moving objects.
Label Size:  20×20mm – 110×110mm
Consumables:  600M
Distance:  0-160mm (Multiple lengths available)
  Available in both left & right-hand versions.

 

Other Accessories:

  • Low Label Detection
  • Label on applicator pad Check
  • Check Scanners (Option)
  • Alarm – flashing light/beacon (Option)
All Round Box & Tray Labeling