The LabelOn™ Modular Labeling Machines

Label Applicators

The LabelOn™ Modular represents a machine concept born from extensive labeling experience.This experience involved design, sales, and overseas distributor establishment.  Distributors in over a dozen developed and emerging economies enjoyed remote servicing, sales support and frequent visits.

LabelOn Modular Labeling Machine 1What you are seeing is the result of that experience – the LabelOn Modular label applicator. It is a labeler that can be sold and represented throughout the world.  This machine is manufactured and configured in modules to cover a vast majority of the most common labeling tasks.

This LabelOn Modular machine has modules available to label front and back labeling of Flat Sided Bottles ,   Oval Sided Bottles and Round Bottles or Jars.

The Round products can have a single label of up to 100% Wrap label. The Round bottles can also have their label or labels placed; orientated to a reference feature or mark like a bottle handle or a pre-existing label.

Extra Labeling System

Adding to this impressive configuration of modules is the Extra Labeling System or E.L.S. – seen here ready to label LabelOn Modular Labeling Machinethe top of a product as it passes through the LabelOn Modular machine. On its own the ELS  is an impressive piece of labeling equipment, capable of placing spot labels from Above, the Side or On to angled panels like necks of bottles.  The ELS can be wheeled up to existing conveyor lines to work in a Stand-Alone Capacity.  However, the real ingenuity of the ELS is its design to “dock” with the LabelOn modular machine and synchronize to the modules of the main machine.  Even its controls are passed over to the Main LabelOn modular unit.

Clients, like contractors with multiple lines, will appreciate having one or two ELS systems that can dock in minutes to one of their more numerous LabelOn Modular machines for when promotional spot labels are required; say on the neck of the bottle or even its cap.

For a given labeling task the required modules integrate smoothly and present a machine that has the adjustments and feel of a machine that was dedicated to that task. Adjustments are easy to make and self-evident in most cases. These adjustments are easy to record and replicate for future runs.

Labeling Machine Support System

Extensive 3D mechanical records, and comprehensive electrical records of each machine enable over the phone and internet based sessions to quickly identify service items or parts.  To date, we have not come across a service requirement where a LabelOn technician had to attend on site; it was all handled remotely.

The LabelOn Modular Machine offers:

  • Unprecedented versatility and upgrade paths
  • Technology utilised to the fullest for machine service and support
  • Intuitive and predictable machine adjustments and
  • Amazing value for this level of labeling equipment

LabelOn™ Modular Top and Bottom Label Applicator

Frequent application of the LabelOn™ Modular Top and Bottom configuration is the labeling of products from above and labeling from below simultaneously. This is excellent for labeling tubs and jars, lay flat goods like chipboard, books, DVDs or boxes. It is very convenient for adding product identification, nutritional values, warnings or allergen labels. It can be a label only from top or bottom, though in some cases, self adhesive labels are applied from both. The pressure sensitive labels can be nearly the diameter of the product or they can be very small as is the case for over labelling of imported products.

This LabelOn™ Modular Top and Bottom Label applicator is configured to integrate with a LabelOn™ Modular Side Label Applicator where configurations can be chosen to place a single label or two labels on to one or both sides of the pack. It is configured with two main conveyors; one after the other. The gap between the two main conveyors gives the necessary access to label the product from below.

Pictures

Labeler Rotating Controls with Status Tower

Labeler Rotating Controls with Status Tower

Labeler Rotating Controls with Status Tower

Modular Top and Bottom Label Applicator

Top and Bottom Label Applicator

Top and Bottom Label Applicator

Top and Bottom Magazine Feeder

TOP BOTTOM Magazine Feeder

TOP BOTTOM Magazine Feeder

Top / Bottom Labeling Combination

top labeling

top labeling

Videos

Labeling Machine Optional Transparent Label Sensor

Video Games Labeling

 

Round Bottles

Round Bottles

 

Flat Products

Flat Products

 

Oval Bottles

Oval Bottles

 

LabelOn™ Modular Oval Label Applicator

LabelOn™ has the forethought of design to make the job simple to set-up yet again when you have oval sided products needing one up to three labels. A modular machine labeling a product can be relied upon to have exceptional precision.
In order to align oval bottles for a steady movement past the labeling heads they need more than guide rails. An oval bottle is totally free to rotate with only one point of contact on the radius of each side that can lead to substantial label placement variations with probable creasing during wipe down. A module that deliver significant amount of alignment is the Aligning Chains module. This commonly employed strategy provide significant amount of alignment for a range of oval products without having to change parts. A number of options are available to align such oval cross section bottles and these can include: dual scrolls, reciprocating clamps, aligning chains, aligning wheels and conveyor pucks.

Modules

Labeling Head Tilt Adjustment

Labeling Head Tilt Adjustment

Labeling Head Tilt Adjustment

Swivel Control Status Power

Swivel Control Status Power

Swivel Control Status Power

Overhead Conveyor Catering for Variations

Overhead Conveyor

Overhead Conveyor

Overhead Conveyor Catering for Variations

Overhead Conveyor

Overhead Conveyor

Robust Label Head Adjustments

Robust Label Head Adjustments

Robust Label Head Adjustments

Idler Impression Rollers

Idler Impression rollers

Idler Impression rollers

Videos

LabelOn™ Optional Transparent Label Sensor

LabelOn™ Oval Bottle Aligner Spacer Module

LabelOn™ Modular Oval Labeling

LabelOn™ Oval Bottle Dual Scrolls

 

Round Bottles

Round Bottles

 

Flat Products

Flat Products

 

Top and Bottom

Top Bottom Labels

 

LabelOn™ Modular Flat Label Applicator

A LabelOn™ Modular Label Applicator set up for flat sided product labeling requirements can be counted to have superb accuracy and straightforward settings. Flat sided products requiring on up to three labels is painless to set up again and again where all electronic settings/parameters of your production job can be saved on the touch screen allowing exact repeatability between runs. Variation in bottle shapes and heights have been given particular consideration. Having an option to add more modules, your labeling machine has the ability to change from flat to oval to round product label application job very quickly and easily.

Modules

Modular Labeling Head Tilt Adjustment

Labeling Head Tilt Adjustment

Labeling Head Tilt Adjustment

Swivel Control Status Power

Swivel Control Status Power

Swivel Control Status Power

Flat Plastic Containers

Flat Sided Containers

Flat Sided Containers

Overhead Conveyor Catering for Variations

Overhead Conveyor

Overhead Conveyor

Videos

Pneumatic Bottle Capture Device

Wrap Module in Action

 

Round Bottles

Round Bottles

 

Oval Bottles

Oval Bottles

 

Top and Bottom

Top Bottom Labels

 

LabelOn™ Modular Round Label Applicator

The LabelOn™ Modular Label Applicator may be equipped with a Wrap Conveyor Module or an Orientation Module to label an assortment of cylindrical or marginally tapered round bottles. The very simple additions of these modules will accommodate further variety of configurations.  The machine allow for the simple plug in of mechanics, electronics and sensors. Other modules can also be incorporated to allow the labeling of one or two sides of an oval or flat bottle. This changeover from round to oval to flat is fast and simple.

When flexibility and simplicity of operation are your primary concerns, seek out LabelOn™ Modular Round Product Labeling System. With Wrap Module Production speed of up to 7200 pieces an hour and Orientation Module Production speed of up to 1800 pieces an hour, our machine can take away the bottle neck in your facility and allow for fast completion of medium and large orders.

Pictures

Orientation Labeling and Full Wrap Module

Orientation Labeling and Full Wrap Module

Orientation Labeling and Full Wrap Module

Labeling Applicator Head Tilt Adjustments

Labeling Applicator Head Tilt Adjustments

Labeling Applicator Head Tilt Adjustments

Labeler Rotating Controls with Status Tower

Labeler Rotating Controls with Status Tower

Labeler Rotating Controls with Status Tower

Wrap Around Label Dispensing Point

Wrap Around Label Dispensing Point

Wrap Around Label Dispensing Point

Wrap around Labeling Module and Backing Plate

Wrap around Labeling Module and Backing Plate

Wrap around Labeling Module and Backing Plate

Wrap Around Labeler Module with Fine Controls

Wrap Around Labeler Module with Fine Controls

Wrap Around Labeler Module with Fine Controls

Videos

Bottle Capture Device for Round Bottle Labeling

Label Applicator Wrap Module in Action

Labeling Machine Optional Transparent Label Sensor

Flat Products

Flat Products

 

Oval Bottles

Oval Bottles

 

Top and Bottom

Top Bottom Labels

 

LabelOn™ Modular Label Applications

Modular Round Product Labeling

Orientation and Full Wrap Module

Orientation and Full Wrap Module

The LabelOn™ Modular Label Applicator may be equipped with a Wrap Conveyor Module or an Orientation Module to label an assortment of cylindrical or marginally tapered round bottles. The very simple additions of these modules will accommodate further variety of configurations. The machine allow for the simple plug in of mechanics, electronics and sensors. Other modules can also be incorporated to allow the labeling of one or two sides of an oval or flat bottle. This changeover from round to oval to flat is fast and simple. When flexibility and simplicity of operation are your primary concerns, seek out LabelOn™ Modular Round Product Labeling System. With Wrap Module Production speed of up to 7200 pieces an hour and Orientation Module Production speed of up to 1800 pieces an hour, our machine can take away the bottle neck in your facility and allow for fast completion of medium and large orders.Read More

Modular Flat Sided Product Labeling

Angle Position Labeling Head

Angle Position Labeling Head

A LabelOn™ Modular Label Applicator set up for flat sided product labeling requirements can be counted to have superb accuracy and straightforward settings. Flat sided products requiring on up to three labels is painless to set up again and again where all electronic settings/parameters of your production job can be saved on the touch screen allowing exact repeatability between runs. Variation in bottle shapes and heights have been given particular consideration.  Having an option to add more modules, your labeling machine has the ability to change from flat to oval to round product label application job very quickly and easily.

Modular Oval Sided Product Labeling

Angle Position Labeling Head

Angle Position Labeling Head

LabelOn™ has the forethought of design to make the job simple to set-up yet again when you have oval sided products needing one up to three labels. A modular machine labeling a product can be relied upon to have exceptional precision.

To align oval bottles for a steady movement past the labeling heads they need more than guide rails. An oval bottle is free to rotate with only one point of contact on the radius of each side that can lead to substantial label placement variations with probable creasing during wipe down. To deliver significant amount of alignment, we need the Aligning Chains module. This commonly employed strategy provide significant amount of alignment for a range of oval products without having to change parts. A number of options are available to align such oval cross section bottles and these can include: dual scrolls, reciprocating clamps, aligning chains, aligning wheels and conveyor pucks..

Modular Top and Bottom Product Labeling

Top Bottom Magazine Feeder

Top Bottom Magazine Feeder

Frequent application of the LabelOn™ Modular Top and Bottom configuration is the labeling of products from above and labeling from below simultaneously. This is excellent for labeling tubs and jars, lay flat goods like chipboard, books, DVDs or boxes. It is very convenient for adding product identification, nutritional values, warnings or allergen labels. It can be a label only from top or bottom, though in some cases, self adhesive labels are applied from both. The pressure sensitive labels can be nearly the diameter of the product or they can be very small as is the case for over labeling of imported products.

LabelOn™ Modular Label Applicators

The Modular Machine Range is LabelOn™’s flagship labeling equipment.  The breakthrough of LabelOn™ Modular machines is brought about by constant new trends and market advancements in the food and beverage industries where consumers and manufacturers call for their machinery to adapt technologically.

Our Modular Labeling Equipment are especially designed to satisfy these types of standards as well as make our customers get ready for perceived future challenges. Our machines are not only intelligent, they are multifunctional. 

LabelOn Modular Design

LabelOn Modular Design

 

LabelOn™ Modular Labeling Machine Features:

Labeling Machine Ease of Setup

It is quite common for LabelOn™ Labeling Machine clients to enthusiastically unpack their new machine and run it ahead of the official machine commissioning. One reason for this is because they are aware that the machines were fashioned to be intuitive and very easily understood. Even with no prior automated machine knowledge, the machines are very easy to set up and run.

Labeling Machine Accurate Results

The core components of labeling accuracy from a machine are attributed to following: accuracy of label feeding, the accuracy of product control, the accuracy of product sensing and the accuracy of label control. The LabelOn™ label applicator uses five phase stepping motors to give the best combination of smooth label feed and high resolution label position control for the label feeds.  More basic two Phase stepping motors used on older design equipment get hot, they are noisy and they have far fewer stop positions as they turn to dispense a label.

Labeling Machine Reliability

Compared to manual labeling or even semi-automatic labeling, an in-line pressure sensitive label applicator will typically lift labeling speeds from below 15 pieces per minute to up to around 80 products per minute for most applications.  Some round products that require orientation and then labeling may typically be automated at between 35 and 45 pieces per minute.  This can eliminate a bottle neck in your facility and allow for fast turnaround of medium and large orders.

Labeling Whisper Quiet Operation

LabelOn™ Modular Labeling System is a new breed of labeling machines that raises the bar for simplicity, flexibility and good looks. A remarkably good fit for any medium to large size business, our machine configurations not only meet your current needs, but easily adapt to your business growth. Whisper quiet, smooth operation makes our machines a pleasurable addition to your in line production.

Labeling Machine Value

The LabelOn™ modular machinery is priced to knock out any serious competitors.  Aside from the quality and the machines capability, a number of different, easily interchangeable modules are available for all of your labeling requirements that are unlikely to be matched by equipment nearly two times its price.

Labeling Configuration Choices

With LabelOn™ Modular label machines, configuration choices and changes are actual design objectives and not just second thoughts. The label applicators were configured to cater for one or two labels on any container shape: round, flat, tapered or oval sided bottles. There is no reason to have this freedom unless it is a quick and simple changeover. This overall flexibility is the product of an insightful and efficient design of the machine. Where other machines can take hours to change from one size or shape to another, the LabelOn™ Modular label equipment safely boasts that it only takes a few minutes to change from one shape and size to a totally different label application job.

Labeling Machine Ease and Speed of Service

Another design objective of a LabelOn™ Modular label machine is the ease of maintenance. The electronics are NOT “hand wired” into position. The electronics are visibly and precisely labelled “modular” and can be removed with the marginal tools. The layout of electronics and how they can be accessed is made with regular or even large sized hands in mind.

Labeling Machine Remote Service Support

Our records enable problems initially relayed over the phone to be quickly narrowed down to an area of the machine where the assembly components of that area can be individually or collectively manipulated on a screen to pinpoint parts or adjustments that are needed to get the most out of your machine and its accuracy. The service support of the LabelOn™ Modular label applicator is something that can be achieved from around the world or next door, thanks to the records kept on each machine and the use of web based technology implemented to provide support.  Prior to manufacture, any updates are added to three dimensional records which can be recalled in no time by our team.

LabelOn™ Labeling Machine Videos:

LabelOn™ Modular – Core Accuracy Demonstration

Configured for Empty Fruit Juice Bottles

LabelOn™ Modular ELS and Vacuum Wrap Test

LabelOn™ Modular Aligning Chains

Types of Product Labeling Application

Click on the Images below:

Round ProductsRound Bottles

Flat ProductsFlat Products

Oval BottlesOval Bottles

Top Bottom Labels
Top and Bottom